- Industry > Automotive
- Application > Loading·Unloading
- Application > Deburring·Post-processing
- Sector > Manufacturing
- #ABBIRB2600
- #ABBIRB6700
- #CycleTimeReduction
- #InLineTransfer
- #KawasakiRobot
- #ProductivityImprovement
- #RoboticDeburring
- #RollFormingAutomation
Process Overview
This solution uses a total of four robots—one KAWASAKI ZX165U, two ABB IRB 2600 units, and one ABB IRB 6700—to transfer automotive parts after roll forming and perform deburring operations.
By transferring parts to the next process in sync with the continuous forming cycle time, it reduces operation time and maximizes productivity.
Components
- Robot
KAWASAKI ZX165U
6-axis articulated robot
Payload: 165 kg
Working radius: 2,651 mm
Weight: 1,350 kg
Repeatability: ±0.3 mm
ABB IRB 2600 (x2)
6-axis articulated robot
Payload: 20 kg
Working radius: 1,650 mm
Weight: 272 kg
Repeatability: ±0.04 mm
IP67
ABB IRB 6700
6-axis articulated robot
Payload: 235 kg
Working radius: 2,650 mm
Weight: 1,250 kg
Repeatability: ±0.05 mm
- Peripherals
Pneumatic gripper (x1)
Deburring tool (x2)
Vacuum gripper (x1)
Robot mounting base (x4)
Machined part transfer pallet
Roll forming equipment (separate component)
Workflow
- STEP 1.
- Wait for roll forming completion
- STEP 2.
- Grip roll-formed part (ZX165U)
- STEP 3.
- Unload to transfer pallet (ZX165U)
- STEP 4.
- Deburr formed part ends (IRB 2600)
- STEP 5.
- Unload to stacking pallet (IRB 6700)
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