- Industry > Metal·Plastics
- Application > Injection·Ejection
- Sector > Manufacturing
- #GP25
- #InjectionMoldingAutomation
- #InProcessVerification
- #InsertMolding
- #MachineTending
- #PartStacking
- #PrecisionInsertion
- #Yaskawa
This application automates injection handling using a Yaskawa GP25. It inserts 15 mm bushings into an 8-cavity mold with 0.1 mm tolerance, unloads the finished parts, and stacks them. Bushings are supplied from a feeder, aligned and staged on an alignment fixture via a 2-axis transfer unit, and then gripped and loaded by the robot. After ejection, the robot removes the molded product, verifies insertion, and stacks parts on a turntable stacking unit.
Project Background and Objectives
Automate 15 mm bushing insertion into an 8-cavity mold with 0.1 mm tolerance
Automate product unloading and stacking after molding using aligned bushing supply and precision handling
Components
- Robot
Yaskawa GP25
6-axis articulated robot
Payload: 25 kg
Reach: 1,730 mm
Weight: 250 kg
Repeatability: ±0.06 mm
- Peripherals
EOAT (product gripper)
Alignment device
2-axis transfer unit
Supply unit
Stacking unit
Workflow
- STEP 1.
- Supply from the feeder
- STEP 2.
- Transfer bushings via the 2-axis unit and place onto the alignment fixture
- STEP 3.
- Grip the staged bushings
- STEP 4.
- Unload the molded product and verify, then perform insert verification
- STEP 5.
- Stack on the turntable stacking unit
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