- Industry > Machine
- Application > Assembly
- Sector > Manufacturing
This assembly automation solution utilizes five Doosan M0609 collaborative robots to fully automate the end-to-end assembly process of faucets.
Previously, this process required a large number of workers to manually assemble each unit. By integrating collaborative robots with a conveyor system, continuous production across the entire process has been achieved.
The transition from a manual line (where 5 workers produced 1,000 units per day) to an automated line (where 2 workers produce 1,200 units per day) has resulted in a significant improvement in productivity.
Components
- Robot
Robot: Doosan M0609 (5 Units)
6-axis articulated collaborative robot with 6 integrated torque sensors.
Payload: 6kg
Reach: 900mm
Repeatability: ±0.05mm
Weight: 27kg
Workflow
- STEP 1.
- Assembly of the faucet diverter valve plug (Robot 1).
- STEP 2.
- Loading the hot/cold water pipe connection plugs into the screw fastener (Robot 2).
- STEP 3.
- Assembly of the hot/cold water connection nuts onto the faucet.
- STEP 4.
- Insertion of the flow control valve (Robot 3).
- STEP 5.
- Insertion of the flow control valve retaining nut (Robot 3).
- STEP 6.
- Tightening of the flow control valve retaining nut.
- STEP 7.
- Flow control leakage testing.
- STEP 8.
- Insertion of the flow control handle.
- STEP 9.
- Insertion of the flow control handle fixing pin.
- STEP 10.
- Completion of assembly and discharge.
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