• Industry > Automotive
  • Application > Machine Tending
  • Sector > Manufacturing
  • #ABBIRB6640
  • #CycleTimeReduction
  • #ErgonomicsImprovement
  • #HighPayloadHandling
  • #MachineTending
  • #TurningCenterAutomation
  • #TwoMachineSupport
  • #WheelMachining

Process Overview

This solution automates machine tending for machining high-payload automotive wheels using an ABB IRB 6640 robot.

Since automotive wheels are heavy workpieces (over 8 kg) that are difficult and physically demanding for operators to handle, robot automation supports two machining centers at the same time, improving productivity and operator satisfaction.

Components

Robot

ABB IRB 6640

  • 6-axis articulated robot

  • Payload: 235 kg

  • Working radius: 2,550 mm

  • Weight: 1,310 kg

  • Repeatability: ±0.05 mm

  • IP67

Peripherals
  • WIA L600AW turning center (x2, separate equipment)

  • Dual pneumatic gripper

  • Robot mounting base

  • Workpiece infeed conveyor

  • Workpiece outfeed conveyor

Workflow

STEP 1.
Pick workpiece
STEP 2.
Load into machine tool
STEP 3.
Pick finished workpiece
STEP 4.
Unload to outfeed conveyor

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